When a production line stops, a company stops making money. Maintenance machinists are crucial to keeping production running. Machinery maintenance workers - also called industrial mechanics or maintenance machinists - not only repair broken machines but must also be able to spot minor problems and ...
fix them. For this reason, preventive maintenance, inspection and checking machine performance is a big part of the job.
When a machine breaks down, the maintenance machinist must analyze the problem, disassemble the machine, repair or replace the problem parts, and re-assemble the machine. Because factories and other facilities cannot afford breakdowns of industrial machinery, maintenance mechanics may be called to the plant at night or on weekends for emergency repairs.
Overtime is common among machinery maintenance workers. Mechanical aptitude and manual dexterity are important characteristics for workers in this job. Because repairs may require lifting heavy objects or climbing to reach equipment located high above the floor, good physical conditioning and agility are required.
Machine maintenance workers can enter the trade through a 4-year apprenticeship sponsored by a trade union. Other workers start as helpers and pick up the needed skills. Companies rely on talented employees and quality machinery. Making sure the equipment runs properly is the job of the machinery maintenance worker.
Lubricate machinery, change parts, or perform other routine machinery maintenance.
Critical decision making
Level of responsibilities
Job challenge and pressure to meet deadlines
Dealing and handling conflict
Competition for this position
Communication with others
Work closely with team members, clients etc.
Comfort of the work setting
Exposure to extreme environmental conditions
Exposure to job hazards
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Replace or repair metal, wood, leather, glass, or other lining in machines, or in equipment compartments or containers.
Collaborate with other workers to repair or move machines, machine parts, or equipment.
Set up and operate machines, and adjust controls to regulate operations.
Dismantle machines and remove parts for repair, using hand tools, chain falls, jacks, cranes, or hoists.
Read work orders and specifications to determine machines and equipment requiring repair or maintenance.
Inspect or test damaged machine parts, and mark defective areas or advise supervisors of repair needs.
Install, replace, or change machine parts and attachments, according to production specifications.
Inventory and requisition machine parts, equipment, and other supplies so that stock can be maintained and replenished.
Collect and discard worn machine parts and other refuse in order to maintain machinery and work areas.
Transport machine parts, tools, equipment, and other material between work areas and storage, using cranes, hoists, or dollies.
Start machines and observe mechanical operation to determine efficiency and to detect problems.
Repairing and Maintaining Mechanical Equipment
Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.
Controlling Machines and Processes
Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
Handling and Moving Objects
Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
Inspecting Equipment, Structures, or Material
Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
Performing General Physical Activities
Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
Identifying Objects, Actions, and Events
Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
Making Decisions and Solving Problems
Analyzing information and evaluating results to choose the best solution and solve problems.
Observing, receiving, and otherwise obtaining information from all relevant sources.
AREAS OF KNOWLEDGE
Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.
Engineering and Technology
Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.
Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.
Building and Construction
Knowledge of materials, methods, and the tools involved in the construction or repair of houses, buildings, or other structures such as highways and roads.
Administration and Management
Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.
Public Safety and Security
Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.
The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.
The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.
The ability to communicate information and ideas in speaking so others will understand.
The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.
The ability to see details at close range (within a few feet of the observer).
The ability to listen to and understand information and ideas presented through spoken words and sentences.
The ability to imagine how something will look after it is moved around or when its parts are moved or rearranged.
The ability to combine pieces of information to form general rules or conclusions (includes finding a relationship among seemingly unrelated events).
Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.
Watching gauges, dials, or other indicators to make sure a machine is working properly.
Determining causes of operating errors and deciding what to do about it.
Repairing machines or systems using the needed tools.
Operation and Control
Controlling operations of equipment or systems.
Quality Control Analysis
Conducting tests and inspections of products, services, or processes to evaluate quality or performance.
Determining the kind of tools and equipment needed to do a job.
Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.
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